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PA66 Thermal Break Strips

Polyamide insulation profiles

A thermal barrier within your aluminum system.

PA66 GF25 and custom thermal break profiles are supplied for aluminum window, door and curtain wall systems. Profile matching starts with the cross section and the requirements of the complete system.

We can review profile structures, optimize drawings and develop matching extrusion molds to support finished strip supply or production setup.

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Different PA66 thermal break strip profile shapes
PA66 thermal break profiles

Specifications

Performance reference.

The following table reproduces the supplied thermal break strip requirements for technical discussion and profile selection.

PA66 thermal break strip performance requirements — supplied reference
ItemProfile / conditionRequirement
Density—(1.30±0.05) g/cm³
DSC melting peak temperature—≥255℃
Axial stress cracking performance—No cracks at hole opening
Shore hardness (H₀)—20±5
Low-temperature unnotched impact strength (-30℃ ±2℃)—≥50kJ/m²
Room-temperature longitudinal tensile characteristic value (23℃ ±2℃)—≥90MPa
Room-temperature longitudinal tensile fracture elongation—≥3%
Room-temperature longitudinal tensile modulus—≥4500MPa
Room-temperature transverse tensile characteristic value (29℃ ±2℃)Type I (profile height <20mm)≥90MPa
Room-temperature transverse tensile characteristic value (29℃ ±2℃)Type I (profile height ≥20mm)≥80MPa
Room-temperature transverse tensile characteristic value (29℃ ±2℃)Non-Type I *≥25MPa
High-temperature transverse tensile characteristic value (90℃ ±2℃)Type I (profile height <20mm)≥55MPa
High-temperature transverse tensile characteristic value (90℃ ±2℃)Type I (profile height ≥20mm)≥45MPa
High-temperature transverse tensile characteristic value (90℃ ±2℃)Non-Type I *≥20MPa
Low-temperature transverse tensile characteristic value (-30℃ ±2℃)Type I (profile height <20mm)≥90MPa
Low-temperature transverse tensile characteristic value (-30℃ ±2℃)Type I (profile height ≥20mm)≥80MPa
Low-temperature transverse tensile characteristic value (-30℃ ±2℃)Non-Type I *≥25MPa
Water resistance performanceType I (profile height<20mm)Transverse tensile characteristic value ≥35MPa
Water resistance performanceType I (profile height ≥20mm)Transverse tensile characteristic value ≥75MPa
Water resistance performanceNon-Type I *Transverse tensile characteristic value ≥22MPa
Thermal aging performanceType I (profile height <20mm)Transverse tensile characteristic value ≥60MPa
Thermal aging performanceType I (profile height ≥20mm)Transverse tensile characteristic value ≥55MPa
Thermal aging performanceNon-Type I *Transverse tensile characteristic value ≥20MPa
Typical thermal conductivityBy hot-flow meter method0.30W/(m·K)
Coefficient of linear thermal expansion—2.3×10⁻⁵K⁻¹~3.5×10⁻⁵K⁻¹

* For non-Type I polyamide profiles, engineering design verification shall be carried out before application.

Values are reproduced from the supplied reference. Confirm the applicable specification and the technical data for your selected profile with our team.

View supplied reference image

Material property

Thermal and mechanical considerations.

Review the material and profile together against the intended application.

01

Thermal insulation

Polyamide profiles provide a thermal barrier between aluminum sections. The supplied reference includes thermal conductivity and linear expansion values.

02

Mechanical performance

Longitudinal and transverse tensile properties are considered alongside profile geometry and the relevant operating temperatures.

03

Environmental exposure

Water resistance and thermal aging requirements form part of the supplied reference for the selected profile type.

Thermal break aluminum window system applications
Aluminum window and door systems

Application scenarios

Designed around the aluminum system.

Windows and doors

Thermal break strips are matched to aluminum window and door profile structures, with attention to the required fit and overall system performance.

Curtain walls and facades

Polyamide insulation profiles can be developed around curtain wall cross sections and the thermal barrier requirements of the facade system.

Custom profile production

Drawing optimization, matching tooling and production support help translate a profile requirement into finished strip supply or local manufacturing.

Let's talk about your project

Find the right fit for your production.

Share your cross-section drawing, profile dimensions and intended window, door or curtain wall application.

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